01
Import the shift
Upload a straightforward CSV of targets, actual output, labor hours, and downtime. Direct MES connections can follow when your plant is ready.
Frontline manufacturing accountability
Know where production went. Make the fix stick.
LossPilot turns production gaps and downtime into owned action cards—so plant leaders stop reconstructing yesterday and start closing the losses that matter.
Start with a CSV. Keep the systems your plant already trusts.
What plant leaders can expect
No rip-and-replace
LossPilot complements MES, ERP, BI, and the spreadsheets already in use.
Rules you can explain
Every card starts with a visible threshold—not a mysterious score.
Ownership before analytics
Each exception has an owner, due time, countermeasure, and close state.
From miss to countermeasure
A daily operating rhythm—not another dashboard.
LossPilot connects the number management sees to the action a frontline leader must complete.
02
Turn exceptions into ownership
Production gaps, extended downtime, efficiency misses, and labor variance automatically become action cards with an owner and due time.
1.Identify
2.Code
3.Countermeasure
4.Close
03
Find the recurring loss
Build a clean history of coded, countermeasured, and closed issues so Pareto analysis points leaders toward the losses worth solving.
Example exception
Line 4
−66 units
Action required
- Target
- 464
- Actual
- 398
- Fixture
- 31 min
- Maintenance
- 24 min
Assigned action
Confirm fixture cause and contain repeat loss.
- Owner
- Zone 3 Leader
- Due
- End of shift
- Status
- Countermeasure open
Pricing
Start with one line. Expand when the rhythm works.
Practical monthly plans for assembly plants building a clearer system of loss ownership.
Starter
Prove the workflow on one production line.
$499/month
- 1 production line
- CSV production-data uploads
- Threshold-based action cards
- Line utilization dashboard
Built for one plant
Plant
Create one accountability system across the floor.
$1,499/month
- Up to 10 production lines
- Everything in Starter
- Plant-level loss visibility
- Cross-line issue history
- Priority onboarding
Enterprise
Connect facilities, systems, and leadership teams.
Custom
- Multiple facilities
- MES and data integrations
- Custom operating thresholds
- Implementation planning
- Volume-based pricing
Common questions
Fit the system to the floor—not the other way around.
Make yesterday actionable
Give every production loss an owner and an ending.
Bring one line, one shift, and the production data you already have. LossPilot will help turn the misses into a repeatable accountability workflow.